The Malash Group builds confidence

Technical Leadership for Complex Pharmaceutical Challenges

Helping pharmaceutical organizations restore compliance, reduce risk, and return confidently to production.

Executive direction and hands-on implementation across pharmaceutical quality, microbiology, and regulatory work, from the strategy that leadership signs off on to the change carried out on the floor.

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More than twenty years supporting FDA-regulated pharmaceutical manufacturers.Engagements are handled with discretion.On-site or remote.

Where engagements usually begin

Four situations account for most of the work. Each one is a technical problem before it is a compliance problem.

An FDA observation or an FDA Form 483

A response that has to be credible and executed, not written and filed.

Contamination and monitoring trends

Excursions and adverse trends that need scientific investigation, not a document exercise.

A facility that has to start up

Commissioning and qualification where microbiology and quality systems must be right before manufacturing begins.

Growth, commercialization, or IPO readiness

Capability and organizational readiness built before demand and diligence arrive.

Selected engagement 01Anonymized under NDA

Scientific Investigation Resulting in Manufacturer Process Improvement

Challenge
During qualification activities supporting the startup of a GMP biotechnology manufacturing facility, air visualization studies identified an unexpected anomaly within a newly installed Biological Safety Cabinet (BSC).
Response
Working collaboratively with the equipment manufacturer, independent technical specialists, and executive leadership, the investigation ultimately identified a previously unrecognized manufacturing issue at the vendor level.
Impact
The findings resulted in improvements to the manufacturer's production process while reinforcing the importance of objective scientific investigation and evidence-based decision making.
Read the engagement record
HEPA / PLENUMDEFLECTIONINFLOWWORK SURFACE / GRILLE
An authored diagram drawn to explain the principle. It is not a client drawing or a measured result.

Further selected engagements

All engagements
02Federal Sterile Manufacturing Remediation InitiativeResponse to FDA inspection findings across environmental monitoring, contamination control, SOPs, and analyst training, including support during facility walkthroughs.
03Federal Vaccine Manufacturing Readiness InitiativeEndotoxin testing capability established to support accelerated COVID-19 vaccine manufacturing.
04Global Contract Manufacturer FDA Remediation InitiativeRemediation associated with microbial contamination concerns, including a path toward manufacturing recovery.
Method

The RIBS Method™

Recover, Improve, Build, Scale. The strongest engagement solves today's challenge while building the knowledge, systems, documentation, and people needed for long-term success.

Stage 01: Recover

Stabilize the risk and establish what actually happened

Contain the problem, separate fact from assumption, and reach a position that can be defended. Investigation before conclusions.

Stage 02: Improve

Correct the system, not only the record

Change the method, practice, or facility behavior that produced the problem, then show that the change holds in normal operation.

Stage 03: Build

Put capability, documentation, and people in place

Laboratories, microbiology and environmental monitoring programs, quality systems, and trained analysts, so the answer does not leave with the engagement.

Stage 04: Scale

Make it hold as volume and scrutiny increase

Extend proven capability across commercialization, technology transfer, and organizational growth, and prepare for the examination that follows.

Bring the situation, and the first conversation will be technical.

A review covers what has happened, where the regulatory exposure sits, and what would have to be true to return confidently to production.